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{techniques and tutorials}

A Project for Autumn: Leaf Ornaments

10/15/2014

4 Comments

 
Picture



It is difficult to stay indoors when the October sun is warm and bright, and the transitioning leaves paint the trees in rubies and golds, greens almost of spring and ruddy browns. The forest calls with its sweet scents, and my feet itch to walk amongst the scattering leaves that, liberated from their branches, flutter like petals. And I wander, gathering inspiration. But on the overcast days, when the chill showers dampen the grass and clouds obscure the brilliance of Autumn, my studio is my refuge, and I bring inside, from the rainy outdoors, the idealism of the fall.

Keeping with the Autumn theme, I decided to design leaf ornaments to celebrate the season. While there are a few different techniques that can be used to create these cute, little ornaments, they are simple to make and do not take a huge amount of time to complete. You can even use scraps of slabs from larger projects, since the ornaments are small. A great rainy day project.



Leaf Ornaments
Autumn leaf ornaments hanging on display tree.

Project:

Leaf Ornaments

Materials:
  • Clay
  • Slab Roller – OR – Rolling Pin
  • Rubber Rib
  • Cookie Cutters (Leaf Shaped)
  • Sponge
  • Ball Tool
  • High-Temperature Wire
  • Glazes (Various Colors)
  • Brushes
  • Ribbon


    Variation 1 (instead of cookie cutters):
  • Leaf Stamp (Rubber or Other Material)
  • Clay Knife – OR – X-acto Knife
    
    Variation 2 (instead of cookie cutters):
  • Leaf (any variety)
  • Pony Roller, Rolling Pin or Brayer
  • Clay Knife – OR – X-acto Knife
  • Needle-Tipped Tool
Tools
A few tools: high-temperature wire; sponge;ball tool; leaf cookie cutters; rubber rib

Step 1: Slab Rolling

♦ Roll out a slab of clay ¼” thick.

Ah, the ubiquitous slab! If you have been reading my previous “Get Your Hands Dirty” posts, I am sure you are wondering: does everything begin with a slab? And the answer, of course, is yes, anything worth while begins with a slab (*wink, wink*). So, grab that rolling pin, and get rolling!


Slab
Slab rolled 1/4" thick. The texture from the slab roller has been smoothed with a rubber rib.
Really, any type of clay can be used, depending on your expectations for the ornaments. I chose a porcelain clay (Standard 213) because I want a smooth, white clay that is easy to clean and will showcase the glazes well. My go-to tile clay (Standard 420), as I have mentioned before, contains grog, and therefore is more difficult (though not impossible) to smooth. It is also a buff color, instead of white, and so glazes do not show as vibrantly on the surface of the piece.

I roll the slab out to ¼” for these ornaments. I have tried a thinner thickness (1/8”), which works, as well, but I prefer a slightly sturdier ornament. I have also experimented with a slightly thicker slab (3/8”), but since these ornaments are on the small side (3” at their longest), the heftier slab was a bit too thick, in my opinion. Ultimately, the choice of thickness is up to you.

And, if you would like more information about rolling your slab, check out my post Back to the Basics: Slab Rolling.

Step 2: Creating the Shapes

♦ Using leaf-shaped cookie cutters, cut out leaves from the slab of clay.

Exploring a small craft show one day, I came across a vendor selling bunches of novelty cookie cutters, and I bought a few thinking they would come in handy at some point. Well, that day has come! I purchased a beech leaf, a maple leaf and an oak leaf cutter, all about 3” at their longest, and used them to cut the clay for the ornaments.


cutting clay leaves
Use leaf-shaped cookie cutters to cut leaves from the slab of clay.
clay leaves
Maple, beech and oak leaves cut from the slab.

Step 3: Clean the Leaf Cutouts

♦ Using a damp sponge, round and smooth the edges of the leaves.

The cookie cutters leave marks around the edges, so I use a combination of a damp sponge and my fingers to erase the marks. I also like to round the edges of the leaves, giving them a more finished look. During this step, I make sure that the front and back of the leaf are free of blemishes as well.


cleaning clay leaf
With a damp sponge, clean and round the edges of the leaf.

Step 4: Carving Veins

♦ Carve veins into the leaves using a ball tool.

Place the leaf cutout on the work surface, and etch veins into the front of the ornament. I use a ball tool for this step, but any other rounded or carving tool will also work. I draw the veins freehand, but you can always create a template and use it to trace the lines onto the clay before carving them.


carving veins
With a ball tool, carve veins into the front of the leaf.

Step 5: Shaping the Ornament

♦ Cupping the cutout leaf in your hand, round and shape the ornament.

So far, the leaf is still a tad boring – lying flat on the table, it has no motion or character. So, to pep it up a bit, I form the leaf into a concave shape using my thumbs and my palms for support. I then round the tips of the leaves, coaxing them in different directions. The goal is to add interest to the ornament so that it is not just a flat piece of clay. Work the leaf gently to avoid cracking the piece or distorting the thickness the clay.

Tip: The clay should have just the right amount of moisture while shaping and forming. If the clay is too wet, you will leave finger prints in the surface of the ornament, and the ornament will not hold its shape. If the clay is too dry, cracks will begin to form where the clay has been stretched. If cracks do form, moisten the surrounding area and smooth out the clay.
shaping leaf
Shaping the ornament.
maple leaf
From flat to formed, the shaped leaf.

Step 6: Placing the Hanger

hangersHigh-temperature wire bent in "U" shapes to act as hangers for the ornaments.
♦ Bend a piece of high-temperature wire approximately 1” long into a “U” shape.  

And now for a little engineering. There are a couple ways to hang an ornament. For the snowflake ornaments I created last year, I used a straw to create a hole in the tip of the ornament, through which to thread the hanging ribbon. However, for my leaf ornaments, I decided to try a different technique: using high-temperature wire positioned in the back of the ornament as a hanger.

High-temperature wire is a steel wire that can withstand the high temperatures of a kiln firing. It can be bent and shaped, and used with the clay to create aspects of interest on a piece. And, it can also be used as a hanger for decorative pieces (tiles), beads, and in this case, ornaments. I pick my wire up at my ceramic supply store, under the Kemper brand. It comes in two standard thicknesses: 24 gauge (thin “stamen” wire), and 17 gauge (a thicker wire). Since the ornaments are small and lightweight, I use the 24 g stamen wire for the hangers.


Tip: Bend the wire half way around a pair of wooden chop sticks, or other thin, rounded implement, to create the “U” shape.
♦ Press the tips of the bent high-temperature wire into the back of the ornament until just the hump of the “U” is visible.

Make sure there is enough of the wire left visible to string a ribbon through the hanger. Also, the angle of insertion is critical. Depending on the curvature of the leaf, sometime the tips of the wire can poke through the clay to the front of the ornament if the angle is too acute.
ornament hanger 1
High-temperature wire "U" inserted into the back of the ornament as a hanger.
ornament hanger 2
Close-up of the high-temperature wire "U" inserted into the back of the ornament.

Step 7: Firing and Glazing

oak leaf ornamentOak leaf ornament that has been glazed and fired.
♦ Bisque fire the ornaments.  

Allow the ornaments to dry thoroughly. I have found that porcelain clay tends to crack if it is dried too quickly, so I slow the drying down a bit. I wrap my ornaments in plastic grocery bags for the first week of drying, permitting the clay to harden only a little. I then loosen the bags as the drying progresses to allow for more moisture to escape.

After the ornaments are completely bone-dry, bisque to Cone 05 (firing preferences differ from artist to artist, but for mid-range temperature clay, a standard bisque firing is usually between Cone 06 and Cone 04).

♦ Glaze the ornaments.

The glazing will give the ornaments personality and variety. In the early days, I experimented with a lot of commercial glaze samples, and a large assortment of colors still remains on my shelves. I picked a bunch of these to mirror the myriad of hues found in nature, and started glazing!

I use brushes to apply the glaze to the front of the leaf ornament, leaving the back of the ornament unglazed so that it can be set upon the kiln shelf during firing. Most of the glazes, I have found, take three coats to form vibrant colors. It is also possible to coat the back of the ornament with a wax resist and dip the ornaments in the glaze instead of applying the glazes with brushes.

♦ Glaze fire the ornaments.

After the glazes have dried, fire the ornaments to the glaze and clay maturation temperature. I fire to Cone 6.


Tip: Make sure that the glaze has the same maturation temperature as your clay. Low fire glazes will burn out at higher temperatures, and high temperature glazes will not mature at lower temperatures. I use mid-range clay and glazes, and glaze fire to Cone 6.

Step 8: Finishing

♦ String ribbon through the wire hanger, and hang!

And we’re done!


beech leaf ornament
Beech leaf ornament.
Or, maybe not. After all, who doesn't like an epilogue of options and choices? So, as a bonus, I am including a couple variations on the ornament making process, both concerning Step 2: Creating the Shapes. (The other steps are roughly the same for all techniques.)

Step 2: Creating the Shapes - Variation 1: Stamps

stamps and clayImpressing a rubber leaf stamp into clay.
♦ Impress a rubber leaf stamp into the slab of clay.  

One day as I was making my rounds around the various arts and crafts stores I periodically visit for miscellaneous supplies, I happened across a scrapbooking sale. I rifled through a bin of rubber ink stamps, and uncovered a set of leaf stamps. “Perfect for …. something…” I thought. And they did end up being perfect for this technique. The stamps are small, the largest about 2” high, but they make adorable little ornaments.


Tip: The stamps I purchased are designed for use with ink. Their impressions are fairly deep, however, and do work well with clay. Press the stamps firmly into the slab, using more pressure than when using a stamp with paper.

♦ With a clay knife or X-acto knife, cut out the impressed leaf.  


An X-acto knife is easier to use if your leaf has a lot of small details around the border, but a larger clay knife will work just fine. When cutting out the leaf from the slab, I leave a small border (1/16” to 1/8”) around the leaf. The border allows for a finished edge around the leaf. When the border is cleaned with a damp sponge, the smoothing of the edges does not encroach into the pattern of the leaf. Also, it is easier to cut the leaf out since the border allows for a “blurring” of the edge details, and every little curve and tooth of the leaf need not be excised.  My particular stamps are handy because the edge of the stamp itself, when pressed firmly into the clay, leaves a nice border that is easy to follow with the knife.
leaf stamp
Leaf impression stamped in the clay.
cutting leaf
Using a clay knife or an X-acto knife, cut around the leaf impression leaving a small border.

Step 2: Creating the Shapes - Variation 2: A Real Leaf

♦ Impress a collected leaf into the slab of clay.

Leaf collecting! The perfect excuse to leave the confines of the studio and venture out into the wilds of suburbia! A wide variety of interesting leaves adorn my backyard, perfect for impressions – who knew? This technique, obviously, leads to the most realistic looking leaf ornaments, since actual leaves are impressed into the clay. However, since the veins on the leaves are so fine, the impressions are more subtle than the other two techniques, and some glazes (especially the more opaque ones) will obliterate the lovely lacey details. Also, for 5+ months of the year here on the East Coast, deciduous broad leaves are not available, though evergreens still abound.

Use a pony roller or a rolling pin to firmly impress the leaf into the clay.  I use a ink brayer, since that is what I have on hand.  The roller compresses the leaf into the slab and removes or flattens most wrinkles and bubbles, leaving a good impression.


hazelnut leaf
Hazelnut leaf ready for pressing into the slab of clay.
impressing leaf
Impressing the hazelnut leaf into the clay using a brayer.

♦ With a clay knife or X-acto knife, cut out the impressed leaf.

Similar to the first variation. Leave a small border around the leaf for ease and finishing.

Tip: Do not remove the leaf from the clay until the leaf has been cut out from the slab, the edges cleaned and rounded, and the ornament shaped. Since the details of the leaf veins are so fine, the manipulation of the clay during these steps can mar the surface. Keeping the leaf in place protects the impression beneath.
cut clay hazelnut
The impressed hazelnut leaf has been cut out of the slab using a clay knife. The leaf itself remains in place, protecting the impression beneath.

The Rest of the Process - Variations 1 & 2

As mentioned above, complete the rest of the steps for the two ornament variations, with the exception of Step 4: Carving Veins.  Since both the stamped leaves and the impressed leaves have veins already, new veins do not need to be applied.
stamped leaf ornament
The formed stamped leaf.
hazelnut ornament
The formed impressed hazelnut leaf. After forming, the leaf itself is removed.
Tip: After impressing leaves into the clay, the leaf itself is sometime difficult to remove. For the leaf impression variation, use a needle-tipped tool to loosen a corner of the leaf without marring the surface of the ornament. The rest of the leaf can then be pealed away from the clay using the “tab”.
formed impressed leaves
Formed impressed leaves: oak, aspen, tulip and beech leaves.
hazelnut leaf removal
Using a fine-tipped pick tool to remove the leaf after the ornament has been cleaned and shaped.
4 Comments
Nancy
1/6/2016 07:42:39 pm

These ornaments are so lovely! I like that you have included different decoration options. I think my favorite technique is the one that uses real leaves.

Reply
Blue Willow Studio link
2/7/2016 11:48:09 pm

Using the real leaves is my favorite technique as well :) I love the fine details that real leaves impart to the clay - each one different and and beautiful!

Reply
Eve Studd
6/18/2020 05:06:44 pm

I love the idea of using a leaf. Could you just leave the leaf on? Would it just burn off in the kiln and leave an extra effect on the clay? I've seen people do real leaf impressions on clay tiles. Thank you.

Blue Willow
10/21/2020 06:24:10 pm

Hi Eve,

You can definitely leave the leaf on the clay and it will burn off in the kiln. I usually take the leaves off, but sometimes they are stuck to the clay and I can't remove them without damaging the ornament. It's interesting because after firing, many times there is a fine white ash in the shape of a leaf left on the bisqueware.

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